Cronax Industries - #1 Largest Air Showers Manufacturers In India

Air Shower Manufacturers in Delhi

Understanding Mechanisms, Models, Prices, Functions, Specifications, Applications, and More

Air Shower Manufacturers in Delhi

In Delhi, the capital city known for its bustling industrial sector and rapid urban growth, maintaining high standards of cleanliness and contamination control is crucial. The city’s diverse industrial activities, ranging from pharmaceuticals and electronics to food processing and biotechnology, demand robust solutions to address the challenges posed by dust and pollutants.

Cronax Industries stands out as a leading air shower manufacturer in Delhi, providing state-of-the-art systems designed to meet these rigorous demands. Delhi’s environment, characterized by high levels of dust and air pollution, makes effective contamination control even more vital. Cronax Industries offers advanced air shower solutions equipped with high-velocity, HEPA-filtered air jets to efficiently remove contaminants from personnel and equipment before they enter cleanrooms or sensitive environments.

What Is An Air Shower?

Air showers are specialized enclosed chambers typically used in cleanroom environments or controlled environments. They serve as a critical contamination control measure, preventing particles from entering a clean area. Here’s a brief overview:

Air showers use high-velocity, HEPA-filtered air jets to remove dust, particles, and other contaminants from personnel or equipment before they enter a cleanroom.

These chambers are usually designed with interlocking doors to ensure that both doors are not open at the same time, maintaining the cleanroom’s integrity.

When a person or object enters the air shower, the doors lock, and a series of air jets are activated. The high-speed air jets dislodge and blow off contaminants, which are then captured by the air shower’s filtration system.

Commonly used in industries such as pharmaceuticals, biotechnology, semiconductor manufacturing, and food processing, where maintaining a contaminant-free environment is critical.

Air showers for Cleanrooms in Delhi

Air showers are critical in maintaining the integrity of cleanrooms by ensuring that contaminants are minimized. An air shower system clean room setup ensures that the highest levels of cleanliness are maintained, which is crucial for industries such as pharmaceuticals, biotechnology, and semiconductor manufacturing.

The Working of an Air Shower

The working of an air shower involves several steps to effectively remove contaminants from personnel or equipment before they enter a cleanroom or controlled environment. Here’s a detailed explanation of how an air shower chamber works:

1. Entry and Activation:

Access: The person or object enters the air shower through an entry door, which is usually interlocked with the exit door to prevent both from being open simultaneously.
Detection: Sensors detect the presence of the person or object, automatically activating the air shower cycle.

2. High-Velocity Air Jets:

Air Jets Activation: High-velocity jets of HEPA-filtered air are directed at the person or object from multiple nozzles positioned inside the chamber.
Airflow: The air jets create a turbulent flow that dislodges and blows off particulate matter, dust, and other contaminants from the surfaces.

3. Contaminant Removal:

Filtration System: The dislodged contaminants are captured by the air shower’s filtration system. The air is recirculated through HEPA (High-Efficiency Particulate Air) filters that remove 99.97% of particles as small as 0.3 microns.
Air Circulation: Clean, filtered air is continuously circulated within the chamber to maintain an effective cleaning process.

4. Cycle Completion:

Cycle Duration: The air shower cycle typically lasts between 20 to 60 seconds, depending on the design and requirements of the cleanroom.
Deactivation: Once the cycle is complete, the air jets stop, and the exit door unlocks.

5. Exit and Access to Cleanroom:

Exiting: The person or object exits the air shower booth through the exit door, now free of contaminants.
Entry to Cleanroom: They can now enter the cleanroom or controlled environment with significantly reduced risk of introducing contaminants.

Key Components of an Air Shower:

Interlocking Doors: Prevent both entry and exit doors from being open at the same time to maintain cleanroom integrity.
HEPA Filters: Capture and remove particulate contaminants from the air.
High-Velocity Air Nozzles: Direct jets of clean air to dislodge contaminants.
Control System: Manages the operation of the air shower, including timing, air jet activation, and door interlocking.

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Delhi’s Largest Air Showers Original Equipment Manufacturer (OEM)

1. Construction and Design:

Material: Stainless steel (304/316), powder-coated steel, or other durable materials.
Dimensions:
- External: (customizable based on requirements)
- Internal: (customizable based on requirements)
Doors:
- Type: Interlocking, manual, or automatic sliding/swing doors.
- Material: Stainless steel, tempered glass.
- Operation: Pneumatic or electric control.

2. Airflow and Filtration:

Air Velocity: 20-25 m/s (meters per second) at nozzle exit.
Airflow Volume:
- Supply: 1000-2000 CFM (cubic feet per minute) depending on size and model.
- Exhaust: Matching supply volume to ensure balanced pressure.
Filtration:
- Pre-filters: G4 (EN779) or MERV 10-13.
- HEPA filters: H13/H14 (EN1822) or equivalent, with 99.97% efficiency at 0.3 microns.

3. Air Shower Room Cycle:

Cycle Time: Adjustable, typically 15-60 seconds.
Air Jets:
- Number: 10-30 adjustable nozzles (varies based on model and size).
- Configuration: Multi-directional, strategically placed for optimal coverage.
Noise Level: Below 70 dB(A).

4. Control System:

User Interface: Touchscreen control panel or PLC-based system.
Control Features:
- Cycle start/stop.
- Adjustable cycle time.
- Door interlock status.
- Filter status indicators.
Interlock System: Ensures one door remains closed while the other is open to maintain cleanroom integrity.

5. Electrical and Power:

Power Supply: 220-240V, 50/60 Hz, single-phase or three-phase.
Power Consumption: 1-2 kW (varies based on model and features).
Emergency Stop: Accessible emergency stop button.

6. Safety Features:

Emergency Interlock Release: Allows manual override of door interlock in case of emergency.
Alarm System: Visual and audible alarms for system faults, door status, and emergency conditions.
Door Sensors: Proximity or magnetic sensors to detect door status.

7. Compliance and Standards:

Cleanroom Standards: ISO 14644-1, ISO 14698.
Electrical Safety: CE, UL, or equivalent certifications.
Air Quality Standards: Compliance with industry-specific air cleanliness standards.

8. Optional Features:

UV-C Sterilization: For additional microbial decontamination.
Ionization System: For enhanced particle removal.
Custom Size and Design: Tailored to specific application needs.
Remote Monitoring and Control: Integration with building management systems (BMS).

Cronax Industries: Delhi’s Largest Air Shower Original Equipment Manufacturer (OEM)

enefits of Air Showers in Delhi

In Delhi, where air pollution and dust are significant concerns, air showers provide essential benefits across various industries and sectors. Here’s how air showers address the unique environmental challenges of Delhi:

Enhanced Contamination Control Delhi’s high levels of dust and particulate matter make contamination control critical. Air showers efficiently remove these contaminants from personnel and equipment, preventing them from entering cleanrooms and sensitive areas, thus maintaining a high level of cleanliness.
Improved Cleanliness Standards Industries such as pharmaceuticals, biotechnology, and electronics in Delhi require strict cleanliness standards. Air showers help meet these standards by ensuring that contaminants are removed before entering critical environments, thus preserving product quality and operational integrity.
Regulatory Compliance Compliance with cleanliness and safety regulations is crucial for many industries in Delhi. Air showers assist in adhering to these regulatory requirements by providing an effective solution for contamination control, helping businesses avoid regulatory issues and maintain certifications.
Reduction in Maintenance Costs By preventing contamination before it enters sensitive areas, air showers reduce the need for extensive cleaning and maintenance. This leads to lower maintenance costs and minimizes the risk of equipment damage or downtime due to contamination.
Energy Efficiency Modern air showers are designed to be energy-efficient, which aligns with Delhi’s growing focus on sustainability. Advanced systems use energy-saving technologies while delivering effective performance, helping businesses reduce their energy consumption and operational costs.
Customization for Local Needs Air showers from manufacturers like Cronax Industries can be customized to address the specific needs of Delhi’s industries. This includes designing systems that handle the high levels of dust and pollutants prevalent in the region, ensuring optimal performance and efficiency.
Enhanced Worker Safety By removing contaminants from personnel before they enter clean or controlled environments, air showers contribute to a safer working environment. This is particularly important in industries where worker health and safety are paramount.
Versatility Across Industries Air showers are versatile and can be adapted to various applications, from pharmaceutical cleanrooms to electronics manufacturing. This flexibility allows businesses in Delhi to utilize air showers effectively across different sectors, addressing specific operational and environmental challenges.
Local Expertise and Support Choosing local manufacturers like Cronax Industries provides access to expertise and support tailored to Delhi’s environmental conditions. Local manufacturers understand the specific challenges posed by Delhi’s climate and pollution, offering solutions that are well-suited to the region.
Enhanced Productivity By ensuring that only clean personnel and equipment enter sensitive areas, air showers help maintain smooth operations and high productivity levels. This is crucial for businesses in Delhi, where operational efficiency can directly impact competitiveness and success.

Cronax Industries: Delhi’s Largest Air Shower Original Equipment Manufacturer (OEM)

Applications of Air Showers in Delhi

In Delhi, where industries face unique challenges due to air pollution and high dust levels, air showers play a crucial role across various sectors. Here’s how air showers are applied in different industries in Delhi:

Pharmaceutical Industry
- Application: Air showers are used to decontaminate personnel and equipment before they enter cleanrooms or manufacturing areas.
- Benefit: Ensures adherence to stringent cleanliness and regulatory standards, crucial for drug safety and efficacy.
Electronics Manufacturing
- Application: Air showers remove dust and particulate matter from components and workers before they enter assembly or production areas.
- Benefit: Prevents contamination that can lead to defects or reduced performance of electronic components.
Biotechnology Laboratories
- Application: Used to decontaminate lab coats and equipment before entering research or production areas.
- Benefit: Protects the integrity of experiments and research results, ensuring accurate and reliable outcomes.
Food Processing
- Application: Ensures that workers and tools are free from contaminants before they enter food processing areas.
- Benefit: Enhances food safety and quality by preventing contamination that could affect consumer health.
Textile Industry
- Application: Air showers remove dust and fibers from clothing and equipment before they enter clean or specialized production areas.
- Benefit: Maintains the quality of textile products by preventing contamination from dust and particulates.
Healthcare Facilities
- Application: Decontaminates staff and equipment before they enter sterile environments, such as operating rooms or patient care areas.
- Benefit: Reduces the risk of infections and supports overall cleanliness in healthcare settings.
Aerospace and Defense
- Application: Removes contaminants from components and personnel before entering high-precision assembly or maintenance areas.
- Benefit: Ensures the reliability and performance of aerospace and defense systems by preventing contamination of critical components.
Laboratories and Research Facilities
- Application: Used to decontaminate research tools and personnel before entering experimental areas.
- Benefit: Preserves the purity of research environments, contributing to valid and accurate research results.
Automotive Manufacturing
- Application: Air showers decontaminate automotive parts and assembly personnel before they enter clean or specialized assembly areas.
- Benefit: Ensures high standards of cleanliness in automotive production, which is essential for maintaining quality and performance.
Cosmetics and Personal Care
- Application: Decontaminates personnel and equipment before entering manufacturing areas for cosmetics and personal care products.
- Benefit: Ensures the safety and quality of products by preventing contamination during the production process.

Cronax Industries: Delhi's Largest Air Shower Original Equipment Manufacturer (OEM)

Cronax Air Showers,featuring HEPA filtration, adjustable air velocity, customizable sizes, with a 3-year warranty.

1. What is an air shower?

An air shower is an enclosed chamber that uses high-velocity, HEPA-filtered air jets to remove dust, particles, and other contaminants from personnel or equipment before they enter a cleanroom or controlled environment.

2. How does an air shower work?

An air shower works by directing high-velocity air jets at the person or object entering the chamber. These air jets dislodge and blow off contaminants, which are then captured by the chamber’s filtration system. The air is recirculated through HEPA filters to ensure only clean air is used.

3. Why do I need an air shower? Air showers are essential for maintaining contamination control in cleanrooms and other controlled environments. They help prevent contaminants from entering critical areas, thereby ensuring product quality, safety, and compliance with regulatory standards.

4. Where are air showers typically used?

Air showers are commonly used in industries such as pharmaceuticals, biotechnology, semiconductor manufacturing, food processing, aerospace, defense, healthcare, laboratories, and more. Industrial air showers ensure contamination control by decontaminating personnel and equipment entering sensitive environments like manufacturing facilities.

5. How much space is required to install an air shower?

The space required depends on the size and design of the air shower. Air showers come in various sizes, so it’s important to measure the available space and consult with the manufacturer to determine the appropriate model for your needs.

6. How long does an air shower cycle take?

The duration of an air shower cycle is typically adjustable, ranging from 15 to 60 seconds. The exact time can be set based on the specific requirements of your application.

7. Can the air shower be customized to fit our needs?

Yes, air showers can be customized in terms of size, material, and features to meet the specific requirements of your facility and application.

8. What kind of maintenance is required for an air shower?

Regular maintenance includes cleaning or replacing pre-filters and HEPA filters, checking the operation of air jets, and ensuring that the control systems and door interlocks are functioning correctly. It’s recommended to follow the manufacturer’s maintenance guidelines.

9. How noisy is an air shower?

The noise level of an air shower is generally below 70 dB(A), which is comparable to the sound of a normal conversation.

10. What power supply is needed for an air shower?

Air showers typically require a power supply of 220-240V, 50/60 Hz, single-phase or three-phase, depending on the model.

11. What safety features are included in an air shower?

Safety features of air showers include interlocking doors to prevent both doors from being open simultaneously, emergency stop buttons, visual and audible alarms for system faults, and emergency interlock release mechanisms.

12. Are there different types of air showers?

Air showers come in various configurations, including single-person, multiple-person, tunnel, and equipment-specific designs, to suit different applications and facility layouts.

13. What is the cost of an air shower?

The cost of an air shower varies based on the size, features, and customization options. It’s best to request a quote from the manufacturer based on your specific needs.

14. How can I determine the right air shower for my facility?

To determine the right air shower, consider factors such as the size of the area, the number of personnel or amount of equipment needing decontamination, and specific cleanliness standards. Consulting with a manufacturer or cleanroom expert can help you choose the best option.

15. Top Air Shower Manufacturers in India?

There are several air shower manufacturers around the world who provide customized solutions to meet specific industry needs. Cronax Industires is one of the best air shower manufacturers in India offering a range of products tailored to local requirements and compliance standards.

16. What factors affect the air shower clean room price?

The price of an air shower for a clean room can vary based on several factors, including the size and configuration of the unit, the type of filtration system used (such as HEPA or ULPA filters), additional features like interlocking doors or programmable controls, and the materials used in construction (stainless steel, powder-coated steel, etc.). Customization options, installation costs, and the manufacturer’s brand and reputation also play a significant role in determining the overall cost.

17. Air Shower Price at Cronax Industries?

At Cronax Industries, air shower prices are determined based on several factors, particularly the customization of the product to meet specific customer requirements. Customization options such as size, material, filtration system (HEPA or ULPA), additional features (such as interlocking doors or programmable controls), and installation requirements all influence the final pricing. Buy air shower today with Cronax Industries.

18. What is a Pass Box air shower?

A pass box air shower typically refers to a specialized unit that combines the features of both a pass box and an air shower. It serves as a transfer chamber where materials or items can be passed between two environments (such as a clean room and an external area) while decontaminating through an air shower process.

19. What should I look for in air shower manufacturers in Delhi?

When choosing an air shower manufacturer in Delhi, consider factors such as the quality of materials used, customization options, technological advancements, local expertise, and customer support. Cronax Industries is a leading manufacturer known for its innovative solutions and reliable products.

20. What are the benefits of choosing Cronax Industries for air showers in Delhi?

Cronax Industries offers advanced, customizable air shower solutions designed to address the specific challenges of Delhi’s environment. Known for their quality, durability, and comprehensive support, Cronax Industries provides reliable systems that enhance cleanliness and operational efficiency.