Cronax Industries - #1 Largest Air Shower Manufacturers In Hyderabad

Air Shower Manufacturers in Ahmedabad

Understanding Mechanisms, Models, Prices, Functions, Specifications, Applications, and More

Air Shower Manufacturers in Hyderabad

In Hyderabad, a city known for its burgeoning industrial and technological sectors, maintaining high standards of cleanliness and contamination control is essential. Air showers have become a critical tool for ensuring that clean environments remain free from contaminants, especially in industries where precision and hygiene are paramount.

Cronax Industries is a leading name among air shower manufacturers in Hyderabad. Renowned for their innovation and expertise, Cronax Industries provides state-of-the-art air shower systems designed to meet the specific needs of Hyderabad’s diverse industrial landscape. 

These air showers are engineered to address the challenges posed by the city’s industrial activities and environmental conditions, offering solutions that ensure optimal cleanliness and efficiency.

What Is An Air Shower?

Air showers are specialized enclosed chambers typically used in cleanroom environments or controlled environments. They serve as a critical contamination control measure, preventing particles from entering a clean area. Here’s a brief overview:

Air showers use high-velocity, HEPA-filtered air jets to remove dust, particles, and other contaminants from personnel or equipment before they enter a cleanroom.

These chambers are usually designed with interlocking doors to ensure that both doors are not open at the same time, maintaining the cleanroom’s integrity.

When a person or object enters the air shower, the doors lock, and a series of air jets are activated. The high-speed air jets dislodge and blow off contaminants, which are then captured by the air shower’s filtration system.

Commonly used in industries such as pharmaceuticals, biotechnology, semiconductor manufacturing, and food processing, where maintaining a contaminant-free environment is critical.

Importance of Air Showers in Cleanrooms

Air showers are critical in maintaining the integrity of cleanrooms by ensuring that contaminants are minimized. An air shower system clean room setup ensures that the highest levels of cleanliness are maintained, which is crucial for industries such as pharmaceuticals, biotechnology, and semiconductor manufacturing.

The Working of an Air Shower

The working of an air shower involves several steps to effectively remove contaminants from personnel or equipment before they enter a cleanroom or controlled environment. Here’s a detailed explanation of how an air shower chamber works:

1. Entry and Activation:

  • Access: The person or object enters the air shower through an entry door, which is usually interlocked with the exit door to prevent both from being open simultaneously.
  • Detection: Sensors detect the presence of the person or object, automatically activating the air shower cycle.

2. High-Velocity Air Jets:

  • Air Jets Activation: High-velocity jets of HEPA-filtered air are directed at the person or object from multiple nozzles positioned inside the chamber.
  • Airflow: The air jets create a turbulent flow that dislodges and blows off particulate matter, dust, and other contaminants from the surfaces.

3. Contaminant Removal:

  • Filtration System: The dislodged contaminants are captured by the air shower’s filtration system. The air is recirculated through HEPA (High-Efficiency Particulate Air) filters that remove 99.97% of particles as small as 0.3 microns.
  • Air Circulation: Clean, filtered air is continuously circulated within the chamber to maintain an effective cleaning process.

4. Cycle Completion:

  • Cycle Duration: The air shower cycle typically lasts between 20 to 60 seconds, depending on the design and requirements of the cleanroom.
  • Deactivation: Once the cycle is complete, the air jets stop, and the exit door unlocks.

5. Exit and Access to Cleanroom:

  • Exiting: The person or object exits the air shower booth through the exit door, now free of contaminants.
  • Entry to Cleanroom: They can now enter the cleanroom or controlled environment with significantly reduced risk of introducing contaminants.

Key Components of an Air Shower:

  • Interlocking Doors: Prevent both entry and exit doors from being open at the same time to maintain cleanroom integrity.
  • HEPA Filters: Capture and remove particulate contaminants from the air.
  • High-Velocity Air Nozzles: Direct jets of clean air to dislodge contaminants.
  • Control System: Manages the operation of the air shower, including timing, air jet activation, and door interlocking.

Why Choose Cronax Air Showers in Hyderabad?

Cronax Industries stands out as the premier choice for air showers in Hyderabad, offering exceptional solutions tailored to the unique needs of the city’s diverse industrial sectors. Here’s why Cronax Industries is the top choice:

  1. Cutting-Edge Technology
    Cronax Industries integrates the latest technology in their air showers, featuring high-velocity, HEPA-filtered air jets that effectively remove dust, particles, and contaminants. This ensures superior cleanliness and contamination control in critical environments.

  2. Customization for Local Needs
    Understanding the specific requirements of Hyderabad’s industries, Cronax Industries offers customizable air showers that cater to different operational needs. Their tailored solutions ensure optimal performance in varied environments, from pharmaceuticals to electronics.

  3. High-Quality Materials
    Air showers from Cronax Industries are built using high-grade materials, ensuring durability and long-term reliability. Their robust construction withstands frequent use and harsh conditions, providing a lasting solution for contamination control.

  4. Expert Local Support
    With a deep understanding of Hyderabad’s industrial landscape, Cronax Industries offers expert local support. Their services include comprehensive design, installation, and maintenance, ensuring a smooth experience and reliable performance.

  5. Compliance and Efficiency
    Cronax Industries ensures that their air showers meet stringent regulatory standards, helping businesses in Hyderabad comply with cleanliness and safety regulations. This contributes to enhanced operational efficiency and product quality.

  6. Innovative Solutions
    The company is known for its innovative approach, continually updating their technology and solutions to address emerging challenges in contamination control. This ensures that Hyderabad’s industries benefit from the latest advancements.

  7. Customer-Centric Approach
    Cronax Industries prioritizes customer satisfaction by providing solutions that are not only effective but also aligned with specific client requirements. Their customer-centric approach ensures that each air shower system delivers maximum value.

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Cronax – India’s Largest Air Showers Original Equipment Manufacturer (OEM)

1. Construction and Design:

  • Material: Stainless steel (304/316), powder-coated steel, or other durable materials.
  • Dimensions:
    • External: (customizable based on requirements)
    • Internal: (customizable based on requirements)
  • Doors:
    • Type: Interlocking, manual, or automatic sliding/swing doors.
    • Material: Stainless steel, tempered glass.
    • Operation: Pneumatic or electric control.

2. Airflow and Filtration:

  • Air Velocity: 20-25 m/s (meters per second) at nozzle exit.
  • Airflow Volume:
    • Supply: 1000-2000 CFM (cubic feet per minute) depending on size and model.
    • Exhaust: Matching supply volume to ensure balanced pressure.
  • Filtration:
    • Pre-filters: G4 (EN779) or MERV 10-13.
    • HEPA filters: H13/H14 (EN1822) or equivalent, with 99.97% efficiency at 0.3 microns.

3. Air Shower Room Cycle:

  • Cycle Time: Adjustable, typically 15-60 seconds.
  • Air Jets:
    • Number: 10-30 adjustable nozzles (varies based on model and size).
    • Configuration: Multi-directional, strategically placed for optimal coverage.
  • Noise Level: Below 70 dB(A).

4. Control System:

  • User Interface: Touchscreen control panel or PLC-based system.
  • Control Features:
    • Cycle start/stop.
    • Adjustable cycle time.
    • Door interlock status.
    • Filter status indicators.
  • Interlock System: Ensures one door remains closed while the other is open to maintain cleanroom integrity.

5. Electrical and Power:

  • Power Supply: 220-240V, 50/60 Hz, single-phase or three-phase.
  • Power Consumption: 1-2 kW (varies based on model and features).
  • Emergency Stop: Accessible emergency stop button.

6. Safety Features:

  • Emergency Interlock Release: Allows manual override of door interlock in case of emergency.
  • Alarm System: Visual and audible alarms for system faults, door status, and emergency conditions.
  • Door Sensors: Proximity or magnetic sensors to detect door status.

7. Compliance and Standards:

  • Cleanroom Standards: ISO 14644-1, ISO 14698.
  • Electrical Safety: CE, UL, or equivalent certifications.
  • Air Quality Standards: Compliance with industry-specific air cleanliness standards.

8. Optional Features:

  • UV-C Sterilization: For additional microbial decontamination.
  • Ionization System: For enhanced particle removal.
  • Custom Size and Design: Tailored to specific application needs.
  • Remote Monitoring and Control: Integration with building management systems (BMS).

Cronax Industries: India’s Largest Air Shower Original Equipment Manufacturer (OEM)

Benefits of Air Showers in Hyderabad

In Hyderabad, where the climate is characterized by high temperatures and significant dust and pollution, air showers offer crucial benefits across various industries. Here’s how air showers address the unique environmental and climatic conditions of the city:

  1. Effective Dust Removal
    Hyderabad’s climate results in high levels of dust and particulate matter. Air showers efficiently remove this dust from personnel and equipment before they enter cleanrooms or sensitive areas, ensuring that contaminants do not compromise cleanliness standards.

  2. Enhanced Contamination Control
    With elevated levels of pollution in Hyderabad, maintaining strict contamination control is vital. Air showers use high-velocity, HEPA-filtered air jets to dislodge and capture contaminants, helping industries uphold stringent cleanliness and quality standards.

  3. Improved Hygiene in Hot and Humid Conditions
    The hot and humid conditions in Hyderabad can lead to increased sweating and higher levels of particulate contamination. Air showers effectively decontaminate personnel, reducing the risk of introducing contaminants from sweat or other sources into controlled environments.

  4. Regulatory Compliance
    Compliance with cleanliness and safety regulations is critical for businesses in Hyderabad. Air showers help meet these regulatory requirements by ensuring that only clean personnel and equipment enter sensitive areas, thus avoiding potential fines or compliance issues.

  5. Reduced Maintenance Costs
    By preventing contaminants from entering cleanrooms or manufacturing areas, air showers help reduce the need for extensive cleaning and maintenance. This is particularly beneficial in Hyderabad’s climate, where dust can lead to frequent maintenance issues.

  6. Energy Efficiency
    Modern air showers from manufacturers like Cronax Industries are designed to be energy-efficient. This aligns with Hyderabad’s increasing focus on sustainable practices, as these systems use advanced technology to provide effective performance while minimizing energy consumption.

  7. Customized Solutions for Local Needs
    Air showers can be customized to address specific climatic and environmental conditions in Hyderabad. Manufacturers like Cronax Industries offer tailored solutions that account for the city’s unique challenges, ensuring optimal performance and reliability.

  8. Enhanced Worker Comfort
    Air showers contribute to a more comfortable working environment by removing dust and contaminants from personnel. This is important in Hyderabad’s hot and dusty climate, where a cleaner environment can improve worker satisfaction and productivity.

  9. Versatility Across Sectors
    Air showers are versatile and can be used in various industries, from pharmaceuticals and electronics to food processing and healthcare. In Hyderabad’s diverse industrial landscape, this versatility ensures that businesses across sectors benefit from effective contamination control.

Cronax Industries: Hyderabad’s Largest Air Shower Original Equipment Manufacturer (OEM)

Applications of Air Showers in Hyderabad

In Hyderabad, where industrial growth and environmental conditions create unique challenges, air showers play a critical role in maintaining cleanliness and contamination control across various sectors. Here’s how air showers are applied in different industries in Hyderabad:

  1. Pharmaceutical Industry

    • Application: Air showers decontaminate personnel and equipment before they enter cleanrooms or drug manufacturing areas.
    • Benefit: Ensures adherence to stringent hygiene standards and prevents contamination that could affect drug quality and safety.
  2. Biotechnology and Research Laboratories

    • Application: Used to clean lab coats, equipment, and personnel before entering research or production areas.
    • Benefit: Protects the integrity of research results and ensures a contaminant-free environment for experiments and biotech processes.
  3. Electronics and Semiconductor Manufacturing

    • Application: Removes dust and particulate matter from components and workers before they enter assembly or production zones.
    • Benefit: Prevents contamination that can lead to defects and performance issues in electronic and semiconductor products.
  4. Food Processing

    • Application: Decontaminates tools and personnel before they enter food processing and packaging areas.
    • Benefit: Enhances food safety and quality by preventing contamination that could affect consumer health.
  5. Healthcare Facilities

    • Application: Ensures that medical staff and equipment are free from contaminants before entering sterile environments like operating rooms or patient care areas.
    • Benefit: Reduces the risk of infections and supports overall cleanliness and safety in healthcare settings.
  6. Aerospace and Defense

    • Application: Used to decontaminate components and personnel before entering high-precision assembly or maintenance areas.
    • Benefit: Ensures the reliability and performance of aerospace and defense systems by preventing contamination of critical components.
  7. Automotive Manufacturing

    • Application: Air showers remove dust and particles from automotive parts and assembly personnel before they enter clean or specialized production areas.
    • Benefit: Maintains high standards of cleanliness and quality in automotive production processes.
  8. Cosmetics and Personal Care

    • Application: Decontaminates equipment and personnel before they enter manufacturing areas for cosmetics and personal care products.
    • Benefit: Ensures the safety and quality of products by preventing contamination during production.
  9. Textile Industry

    • Application: Used to clean clothing and equipment before entering specialized production or clean areas.
    • Benefit: Maintains the quality and integrity of textile products by preventing contamination from dust and fibers.
  10. Manufacturing and Industrial Facilities

    • Application: Air showers are used to decontaminate workers and equipment before they enter sensitive or high-precision areas within various manufacturing facilities.
    • Benefit: Enhances overall operational efficiency and cleanliness, helping to avoid production issues and maintain high standards.

Cronax Industries: Hyderabad's Largest Air Shower Original Equipment Manufacturer (OEM)

Cronax Air Showers,featuring HEPA filtration, adjustable air velocity, customizable sizes, with a 3-year warranty.

1. What is an air shower?

An air shower is an enclosed chamber that uses high-velocity, HEPA-filtered air jets to remove dust, particles, and other contaminants from personnel or equipment before they enter a cleanroom or controlled environment.

2. How does an air shower work?

An air shower works by directing high-velocity air jets at the person or object entering the chamber. These air jets dislodge and blow off contaminants, which are then captured by the chamber’s filtration system. The air is recirculated through HEPA filters to ensure only clean air is used.

3. Why do I need an air shower? Air showers are essential for maintaining contamination control in cleanrooms and other controlled environments. They help prevent contaminants from entering critical areas, thereby ensuring product quality, safety, and compliance with regulatory standards.

4. Where are air showers typically used?

Air showers are commonly used in industries such as pharmaceuticals, biotechnology, semiconductor manufacturing, food processing, aerospace, defense, healthcare, laboratories, and more. Industrial air showers ensure contamination control by decontaminating personnel and equipment entering sensitive environments like manufacturing facilities.

5. How much space is required to install an air shower?

The space required depends on the size and design of the air shower. Air showers come in various sizes, so it’s important to measure the available space and consult with the manufacturer to determine the appropriate model for your needs.

6. How long does an air shower cycle take? 

The duration of an air shower cycle is typically adjustable, ranging from 15 to 60 seconds. The exact time can be set based on the specific requirements of your application.

7. Can the air shower be customized to fit our needs?

Yes, air showers can be customized in terms of size, material, and features to meet the specific requirements of your facility and application.

8. What kind of maintenance is required for an air shower?

Regular maintenance includes cleaning or replacing pre-filters and HEPA filters, checking the operation of air jets, and ensuring that the control systems and door interlocks are functioning correctly. It’s recommended to follow the manufacturer’s maintenance guidelines.

9. How noisy is an air shower? 

The noise level of an air shower is generally below 70 dB(A), which is comparable to the sound of a normal conversation.

10. What power supply is needed for an air shower?

Air showers typically require a power supply of 220-240V, 50/60 Hz, single-phase or three-phase, depending on the model.

11. What safety features are included in an air shower?

Safety features of air showers include interlocking doors to prevent both doors from being open simultaneously, emergency stop buttons, visual and audible alarms for system faults, and emergency interlock release mechanisms.

12. Are there different types of air showers?

Air showers come in various configurations, including single-person, multiple-person, tunnel, and equipment-specific designs, to suit different applications and facility layouts.

13. What is the cost of an air shower?

The cost of an air shower varies based on the size, features, and customization options. It’s best to request a quote from the manufacturer based on your specific needs.

14. How can I determine the right air shower for my facility?

To determine the right air shower, consider factors such as the size of the area, the number of personnel or amount of equipment needing decontamination, and specific cleanliness standards. Consulting with a manufacturer or cleanroom expert can help you choose the best option.

15. Top Air Shower Manufacturers in India?

There are several air shower manufacturers around the world who provide customized solutions to meet specific industry needs. Cronax Industires is one of the best air shower manufacturers in India offering a range of products tailored to local requirements and compliance standards.

16. What factors affect the air shower clean room price?

The price of an air shower for a clean room can vary based on several factors, including the size and configuration of the unit, the type of filtration system used (such as HEPA or ULPA filters), additional features like interlocking doors or programmable controls, and the materials used in construction (stainless steel, powder-coated steel, etc.). Customization options, installation costs, and the manufacturer’s brand and reputation also play a significant role in determining the overall cost.

17. Air Shower Price at Cronax Industries?

At Cronax Industries, air shower prices are determined based on several factors, particularly the customization of the product to meet specific customer requirements. Customization options such as size, material, filtration system (HEPA or ULPA), additional features (such as interlocking doors or programmable controls), and installation requirements all influence the final pricing. Buy air shower today with Cronax Industries. 

18. What is a Pass Box air shower?

A pass box air shower typically refers to a specialized unit that combines the features of both a pass box and an air shower. It serves as a transfer chamber where materials or items can be passed between two environments (such as a clean room and an external area) while decontaminating through an air shower process.

19. What industries in Hyderabad use air showers?
Air showers are widely used in industries such as pharmaceuticals, biotechnology, electronics, food processing, aerospace, and healthcare. They are essential for maintaining high cleanliness standards and preventing contamination in these sectors.

20. What should I look for in air shower manufacturers in Hyderabad?
When selecting an air shower manufacturer in Hyderabad, consider factors like technology, customization options, quality of materials, local expertise, and customer support. Cronax Industries is a notable manufacturer known for their advanced solutions and reliability.

For a comprehensive understanding of our Air Shower's technical specifications, please download our catalogue.

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