Cronax Industries - #1 Largest Air Shower Manufacturers In Ahmedabad

Air Shower Manufacturers in Ahmedabad

Understanding Mechanisms, Models, Prices, Functions, Specifications, Applications, and More

Best Air Shower Manufacturers in Ahmedabad 

When it comes to maintaining the highest standards of cleanliness and hygiene in industrial and commercial environments, air showers play a crucial role. In Ahmedabad, where businesses are increasingly focused on ensuring clean and controlled environments, finding the right air shower manufacturer is essential. Among the various options available, Cronax Industries stands out as the premier choice for high-quality air showers.

What Is An Air Shower?

Air showers are specialized enclosed chambers typically used in cleanroom environments or controlled environments. They serve as a critical contamination control measure, preventing particles from entering a clean area. Here’s a brief overview:

An air shower is a specialized chamber that uses high-velocity air jets to remove dust, contaminants, and particles from personnel and equipment, ensuring a clean and controlled environment in sensitive areas.

Importance in Cleanrooms

Air showers are critical in maintaining the integrity of cleanrooms by ensuring that contaminants are minimized. An air shower system clean room setup ensures that the highest levels of cleanliness are maintained, which is crucial for industries such as pharmaceuticals, biotechnology, and semiconductor manufacturing.

The Working of an Air Shower

An air shower operates using high-velocity jets of filtered air to remove dust, particles, and contaminants from personnel or equipment. Here’s a step-by-step breakdown of how it works:

  1. Entrance: The person or item to be cleaned enters the air shower through a designated entry point.

  2. Air Jets Activation: Once inside, high-velocity air jets are activated. These jets blow air from multiple directions, usually from overhead and sides.

  3. Particle Removal: The forceful air blasts dislodge dust, debris, and contaminants from the surface of the person or equipment. The particles are then carried away by the air flow.

  4. Filtration: The air used in the jets is typically filtered to remove any contaminants before it is recirculated. This ensures that the air is clean and does not contribute to further contamination.

  5. Exiting: After a pre-set time or when the system detects that cleaning is complete, the air shower doors open, allowing the person or item to exit the chamber.

  6. System Reset: The air shower resets for the next use, ensuring that the system remains effective and ready for the next cycle.

Key Components of an Air Shower:

  • Interlocking Doors: Prevent both entry and exit doors from being open at the same time to maintain cleanroom integrity.
  • HEPA Filters: Capture and remove particulate contaminants from the air.
  • High-Velocity Air Nozzles: Direct jets of clean air to dislodge contaminants.
  • Control System: Manages the operation of the air shower, including timing, air jet activation, and door interlocking.

Why Choose Cronax Industries for Air Showers in Ahmedabad?

Cronax Industries is renowned for its expertise and innovation in the field of air showers. As a leading manufacturer in Ahmedabad, we are committed to providing state-of-the-art solutions that meet the diverse needs of our clients. Here’s why Cronax Industries is your best choice:

  1. Cutting-Edge Technology: Our air showers are designed using the latest technology to ensure effective removal of contaminants and particles from personnel and equipment. With precision engineering and advanced filtration systems, our products guarantee a higher level of cleanliness and safety.

  2. Tailored Solutions: We understand that every industry has unique requirements. That’s why Cronax Industries offers customizable air showers that can be tailored to meet specific needs and space constraints, ensuring optimal performance and efficiency.

  3. Quality Assurance: At Cronax Industries, quality is our top priority. Our air showers are manufactured using high-grade materials and undergo rigorous testing to ensure they meet the highest standards of durability and reliability.

  4. Local Expertise: Based in Ahmedabad, we have a deep understanding of the local market and environmental conditions. This local expertise allows us to provide solutions that are well-suited to the unique challenges faced by businesses in the region.

  5. Exceptional Service: From consultation and design to installation and maintenance, Cronax Industries is dedicated to providing exceptional service throughout the lifecycle of your air shower system. Our team of experts is always available to offer support and ensure your system operates at peak performance.

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Ahmedabad’s Largest Air Showers Original Equipment Manufacturer (OEM) – Cronax Industries 

1. Construction and Design:

  • Material: Stainless steel (304/316), powder-coated steel, or other durable materials.
  • Dimensions:
    • External: (customizable based on requirements)
    • Internal: (customizable based on requirements)
  • Doors:
    • Type: Interlocking, manual, or automatic sliding/swing doors.
    • Material: Stainless steel, tempered glass.
    • Operation: Pneumatic or electric control.

2. Airflow and Filtration:

  • Air Velocity: 20-25 m/s (meters per second) at nozzle exit.
  • Airflow Volume:
    • Supply: 1000-2000 CFM (cubic feet per minute) depending on size and model.
    • Exhaust: Matching supply volume to ensure balanced pressure.
  • Filtration:
    • Pre-filters: G4 (EN779) or MERV 10-13.
    • HEPA filters: H13/H14 (EN1822) or equivalent, with 99.97% efficiency at 0.3 microns.

3. Air Shower Room Cycle:

  • Cycle Time: Adjustable, typically 15-60 seconds.
  • Air Jets:
    • Number: 10-30 adjustable nozzles (varies based on model and size).
    • Configuration: Multi-directional, strategically placed for optimal coverage.
  • Noise Level: Below 70 dB(A).

4. Control System:

  • User Interface: Touchscreen control panel or PLC-based system.
  • Control Features:
    • Cycle start/stop.
    • Adjustable cycle time.
    • Door interlock status.
    • Filter status indicators.
  • Interlock System: Ensures one door remains closed while the other is open to maintain cleanroom integrity.

5. Electrical and Power:

  • Power Supply: 220-240V, 50/60 Hz, single-phase or three-phase.
  • Power Consumption: 1-2 kW (varies based on model and features).
  • Emergency Stop: Accessible emergency stop button.

6. Safety Features:

  • Emergency Interlock Release: Allows manual override of door interlock in case of emergency.
  • Alarm System: Visual and audible alarms for system faults, door status, and emergency conditions.
  • Door Sensors: Proximity or magnetic sensors to detect door status.

7. Compliance and Standards:

  • Cleanroom Standards: ISO 14644-1, ISO 14698.
  • Electrical Safety: CE, UL, or equivalent certifications.
  • Air Quality Standards: Compliance with industry-specific air cleanliness standards.

8. Optional Features:

  • UV-C Sterilization: For additional microbial decontamination.
  • Ionization System: For enhanced particle removal.
  • Custom Size and Design: Tailored to specific application needs.
  • Remote Monitoring and Control: Integration with building management systems (BMS).

Cronax Industries: Ahmedabad’s Largest Air Shower Original Equipment Manufacturer (OEM)

Benefits of Air Showers in Ahmedabad

1. Enhanced Cleanliness: In Ahmedabad’s bustling industrial and commercial sectors, air showers provide a critical layer of cleanliness by effectively removing dust and contaminants from personnel and equipment, helping to maintain high hygiene standards.

2. Improved Product Quality: For industries like textiles and electronics prevalent in Ahmedabad, air showers prevent contaminants from affecting product quality, leading to fewer defects and higher reliability in manufactured goods.

3. Compliance with Regulations: Many industries in Ahmedabad, such as pharmaceuticals and food processing, are subject to stringent health and safety regulations. Air showers help businesses comply with these regulations by ensuring clean and controlled environments.

4. Increased Efficiency: By minimizing the risk of contamination and maintaining a clean environment, air showers contribute to smoother operations and reduce downtime caused by contamination-related issues.

5. Cost Savings: Investing in air showers can lead to long-term cost savings by reducing the need for frequent cleaning and maintenance of equipment, and by preventing costly product recalls or quality issues.

6. Enhanced Employee Safety: In sectors like healthcare and pharmaceuticals, air showers contribute to a safer working environment by ensuring that personnel entering sensitive areas are free from contaminants, thereby reducing the risk of infections and ensuring worker safety.

7. Customizable Solutions: Air showers from leading manufacturers like Cronax Industries offer customizable options tailored to the specific needs and space constraints of businesses in Ahmedabad, ensuring optimal performance and integration into existing workflows.

Cronax Industries: Ahmedabad’s Largest Air Shower Original Equipment Manufacturer (OEM)

Applications of Air Showers in Ahmedabad

In Ahmedabad, a city known for its vibrant business environment and industrial activity, air showers are increasingly essential for various applications. Here’s how air showers are beneficial in Ahmedabad’s unique environment:

  1. Textile Industry: Ahmedabad’s textile industry is a major economic driver. Air showers help maintain the high standards of cleanliness required to prevent contamination of fabrics and ensure quality control in production processes.

  2. Pharmaceutical Manufacturing: In the pharmaceutical sector, air showers are crucial for maintaining sterile environments. They help remove dust and contaminants from personnel and equipment, ensuring compliance with stringent health and safety regulations.

  3. Electronics Manufacturing: With the growth of electronics manufacturing in Ahmedabad, air showers play a vital role in preventing dust and particles from affecting sensitive electronic components, thus enhancing product reliability and performance.

  4. Food Processing: The food processing industry in Ahmedabad benefits from air showers by ensuring a hygienic environment, reducing the risk of contamination, and maintaining high standards of food safety.

  5. Clean Rooms: In sectors requiring clean rooms, such as biotechnology and research, air showers are essential for maintaining the controlled environment needed to ensure accuracy and prevent cross-contamination.

  6. Automotive Industry: For automotive manufacturing and assembly plants, air showers help in maintaining a dust-free environment, which is crucial for the precision and quality of vehicle components and assemblies.

  7. Hospitals and Healthcare Facilities: In hospitals and healthcare facilities, air showers are used to ensure that personnel entering sterile areas are free from contaminants, thus supporting infection control and patient safety.

In Ahmedabad’s dynamic business scene, air showers from Cronax Industries offer advanced solutions tailored to meet the diverse needs of various industries, enhancing cleanliness, efficiency, and compliance with industry standards.

Cronax Industries: Ahmedabad's Largest Air Shower Original Equipment Manufacturer (OEM)
Cronax Air Showers,featuring HEPA filtration, adjustable air velocity, customizable sizes, with a 3-year warranty.

FAQ: Air Shower Clean Room Manufacturers in Hyderabad

1. What is an air shower?

An air shower is an enclosed chamber that uses high-velocity, HEPA-filtered air jets to remove dust, particles, and other contaminants from personnel or equipment before they enter a cleanroom or controlled environment.

2. How does an air shower work?

An air shower works by directing high-velocity air jets at the person or object entering the chamber. These air jets dislodge and blow off contaminants, which are then captured by the chamber’s filtration system. The air is recirculated through HEPA filters to ensure only clean air is used.

3. Why do I need an air shower? Air showers are essential for maintaining contamination control in cleanrooms and other controlled environments. They help prevent contaminants from entering critical areas, thereby ensuring product quality, safety, and compliance with regulatory standards.

4. Where are air showers typically used?

Air showers are commonly used in industries such as pharmaceuticals, biotechnology, semiconductor manufacturing, food processing, aerospace, defense, healthcare, laboratories, and more. Industrial air showers ensure contamination control by decontaminating personnel and equipment entering sensitive environments like manufacturing facilities.

5. How much space is required to install an air shower?

The space required depends on the size and design of the air shower. Air showers come in various sizes, so it’s important to measure the available space and consult with the manufacturer to determine the appropriate model for your needs.

6. How long does an air shower cycle take? 

The duration of an air shower cycle is typically adjustable, ranging from 15 to 60 seconds. The exact time can be set based on the specific requirements of your application.

7. Can the air shower be customized to fit our needs?

Yes, air showers can be customized in terms of size, material, and features to meet the specific requirements of your facility and application.

8. What kind of maintenance is required for an air shower?

Regular maintenance includes cleaning or replacing pre-filters and HEPA filters, checking the operation of air jets, and ensuring that the control systems and door interlocks are functioning correctly. It’s recommended to follow the manufacturer’s maintenance guidelines.

9. How noisy is an air shower? 

The noise level of an air shower is generally below 70 dB(A), which is comparable to the sound of a normal conversation.

10. What power supply is needed for an air shower?

Air showers typically require a power supply of 220-240V, 50/60 Hz, single-phase or three-phase, depending on the model.

11. What safety features are included in an air shower?

Safety features of air showers include interlocking doors to prevent both doors from being open simultaneously, emergency stop buttons, visual and audible alarms for system faults, and emergency interlock release mechanisms.

12. Are there different types of air showers?

Air showers come in various configurations, including single-person, multiple-person, tunnel, and equipment-specific designs, to suit different applications and facility layouts.

13. What is the cost of an air shower?

The cost of an air shower varies based on the size, features, and customization options. It’s best to request a quote from the manufacturer based on your specific needs.

14. How can I determine the right air shower for my facility?

To determine the right air shower, consider factors such as the size of the area, the number of personnel or amount of equipment needing decontamination, and specific cleanliness standards. Consulting with a manufacturer or cleanroom expert can help you choose the best option.

15. Top Air Shower Manufacturers in India?

There are several air shower manufacturers around the world who provide customized solutions to meet specific industry needs. Cronax Industires is one of the best air shower manufacturers in India offering a range of products tailored to local requirements and compliance standards.

16. What factors affect the air shower clean room price?

The price of an air shower for a clean room can vary based on several factors, including the size and configuration of the unit, the type of filtration system used (such as HEPA or ULPA filters), additional features like interlocking doors or programmable controls, and the materials used in construction (stainless steel, powder-coated steel, etc.). Customization options, installation costs, and the manufacturer’s brand and reputation also play a significant role in determining the overall cost.

17. Air Shower Price at Cronax Industries?

At Cronax Industries, air shower prices are determined based on several factors, particularly the customization of the product to meet specific customer requirements. Customization options such as size, material, filtration system (HEPA or ULPA), additional features (such as interlocking doors or programmable controls), and installation requirements all influence the final pricing. Buy air shower today with Cronax Industries. 

18. What is a Pass Box air shower?

A pass box air shower typically refers to a specialized unit that combines the features of both a pass box and an air shower. It serves as a transfer chamber where materials or items can be passed between two environments (such as a clean room and an external area) while decontaminating through an air shower process.

19. What makes Cronax Industries the best choice for air showers in Ahmedabad?

Cronax Industries stands out due to its advanced technology, customizable designs, rigorous quality assurance, local expertise, and exceptional service. Their air showers are engineered for superior performance and reliability.

20. Who are the top air shower manufacturers in Ahmedabad?
Among the top air shower manufacturers in Ahmedabad, Cronax Industries is renowned for its high-quality and innovative air shower solutions. They offer cutting-edge technology and customizable options to meet various industry needs.

For a comprehensive understanding of our Air Shower's technical specifications, please download our catalogue.

Our Air Shower Models in Ahmedabad

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