Cronax Industries - #1 Largest Air Shower Manufacturers In India

Air Shower Manufacturers in India

Air Shower Mechanisms, Models, Prices, Functions, Specifications, Applications, and More

Top Air Shower Manufacturers in India

Air shower manufacturers in India are essential players in maintaining stringent cleanliness standards across diverse industries. These manufacturers design and produce air showers that effectively remove contaminants from personnel and materials before they enter controlled environments such as cleanrooms, laboratories, and industrial areas.

Leading manufacturers like Cronax Industries are renowned for their expertise and innovative solutions in the field. They offer advanced air shower systems that adhere to international quality standards and are tailored to meet the specific needs of various industries. Cronax Industries, in particular, is noted for its commitment to delivering high-quality and customizable air shower solutions, addressing the unique requirements of sectors like pharmaceuticals, electronics, and food processing.

One of the advantages of choosing local air shower manufacturers in India is their ability to provide cost-effective solutions along with faster service and support. Proximity to manufacturers like Cronax Industries allows for more efficient installation and maintenance, ensuring that systems perform optimally and meet industry standards.

What Is An Air Shower?

Air showers are specialized enclosed chambers typically used in cleanroom environments or controlled environments. They serve as a critical contamination control measure, preventing particles from entering a clean area. Here’s a brief overview:

Air showers use high-velocity, HEPA-filtered air jets to remove dust, particles, and other contaminants from personnel or equipment before they enter a cleanroom.

These chambers are usually designed with interlocking doors to ensure that both doors are not open at the same time, maintaining the cleanroom’s integrity.

When a person or object enters the air shower, the doors lock, and a series of air jets are activated. The high-speed air jets dislodge and blow off contaminants, which are then captured by the air shower’s filtration system.

Commonly used in industries such as pharmaceuticals, biotechnology, semiconductor manufacturing, and food processing, where maintaining a contaminant-free environment is critical.

Importance Air Showers in Cleanrooms

Air showers are critical in maintaining the integrity of cleanrooms by ensuring that contaminants are minimized. An air shower system clean room setup ensures that the highest levels of cleanliness are maintained, which is crucial for industries such as pharmaceuticals, biotechnology, and semiconductor manufacturing.

The Working of an Air Shower

The working of an air shower involves several steps to effectively remove contaminants from personnel or equipment before they enter a cleanroom or controlled environment. Here’s a detailed explanation of how an air shower chamber works:

1. Entry and Activation:

Access: The person or object enters the air shower cabinet through an entry door, which is usually interlocked with the exit door to prevent both from being open simultaneously.
Detection: Sensors detect the presence of the person or object, automatically activating the air shower cycle.

2. High-Velocity Air Jets:

Air Jets Activation: High-velocity jets of HEPA-filtered air are directed at the person or object from multiple nozzles positioned inside the chamber.
Airflow: The air jets create a turbulent flow that dislodges and blows off particulate matter, dust, and other contaminants from the surfaces.

3. Contaminant Removal:

Filtration System: The dislodged contaminants are captured by the air shower’s filtration system. The air is recirculated through HEPA (High-Efficiency Particulate Air) filters that remove 99.97% of particles as small as 0.3 microns.
Air Circulation: Clean, filtered air is continuously circulated within the chamber to maintain an effective cleaning process.

4. Cycle Completion:

Cycle Duration: The air shower cycle typically lasts between 20 to 60 seconds, depending on the design and requirements of the cleanroom.
Deactivation: Once the cycle is complete, the air jets stop, and the exit door unlocks.

5. Exit and Access to Cleanroom:

Exiting: The person or object exits the air shower booth through the exit door, now free of contaminants.
Entry to Cleanroom: They can now enter the cleanroom or controlled environment with significantly reduced risk of introducing contaminants.

Key Components of an Air Shower:

Interlocking Doors: Prevent both entry and exit doors from being open at the same time to maintain cleanroom integrity.
HEPA Filters: Capture and remove particulate contaminants from the air.
High-Velocity Air Nozzles: Direct jets of clean air to dislodge contaminants.
Control System: Manages the operation of the air shower, including timing, air jet activation, and door interlocking.

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Cronax – India’s Largest Air Showers Original Equipment Manufacturer (OEM)

1. Construction and Design:

Material: Stainless steel (304/316), powder-coated steel, or other durable materials.
Dimensions:
- External: (customizable based on requirements)
- Internal: (customizable based on requirements)
Doors:
- Type: Interlocking, manual, or automatic sliding/swing doors.
- Material: Stainless steel, tempered glass.
- Operation: Pneumatic or electric control.

2. Airflow and Filtration:

Air Velocity: 20-25 m/s (meters per second) at nozzle exit.
Airflow Volume:
- Supply: 1000-2000 CFM (cubic feet per minute) depending on size and model.
- Exhaust: Matching supply volume to ensure balanced pressure.
Filtration:
- Pre-filters: G4 (EN779) or MERV 10-13.
- HEPA filters: H13/H14 (EN1822) or equivalent, with 99.97% efficiency at 0.3 microns.

3. Air Shower Room Cycle:

Cycle Time: Adjustable, typically 15-60 seconds.
Air Jets:
- Number: 10-30 adjustable nozzles (varies based on model and size).
- Configuration: Multi-directional, strategically placed for optimal coverage.
Noise Level: Below 70 dB(A).

4. Control System:

User Interface: Touchscreen control panel or PLC-based system.
Control Features:
- Cycle start/stop.
- Adjustable cycle time.
- Door interlock status.
- Filter status indicators.
Interlock System: Ensures one door remains closed while the other is open to maintain cleanroom integrity.

5. Electrical and Power:

Power Supply: 220-240V, 50/60 Hz, single-phase or three-phase.
Power Consumption: 1-2 kW (varies based on model and features).
Emergency Stop: Accessible emergency stop button.

6. Safety Features:

Emergency Interlock Release: Allows manual override of door interlock in case of emergency.
Alarm System: Visual and audible alarms for system faults, door status, and emergency conditions.
Door Sensors: Proximity or magnetic sensors to detect door status.

7. Compliance and Standards:

Cleanroom Standards: ISO 14644-1, ISO 14698.
Electrical Safety: CE, UL, or equivalent certifications.
Air Quality Standards: Compliance with industry-specific air cleanliness standards.

8. Optional Features:

UV-C Sterilization: For additional microbial decontamination.
Ionization System: For enhanced particle removal.
Custom Size and Design: Tailored to specific application needs.
Remote Monitoring and Control: Integration with building management systems (BMS).

Cronax Industries: India’s largest air showers original equipment manufacturer. Air showers, also known as cleanroom air showers, are specialized enclosures designed to decontaminate personnel and equipment before they enter a controlled environment, such as a cleanroom or laboratory. Here are the different types of air showers based on their design and usage:

Single-Person Air Shower Manufacturers:
- Description: Designed for individual use, these air showers accommodate one person at a time.
- Use Case: Ideal for small facilities or areas with low traffic, where individual decontamination is sufficient.
- Design Features: Typically compact with a single entry and exit door, and equipped with nozzles to blow high-velocity air to remove particulates from clothing and equipment.
Multi-Person Air Shower Manufacturers:
- Description: Larger units that can accommodate multiple individuals simultaneously.
- Use Case: Suitable for larger facilities with higher traffic, allowing several people to undergo decontamination at once, thus improving efficiency.
- Design Features: These showers have a more spacious interior and multiple nozzles to ensure effective decontamination of all occupants.
Three-Door Air Shower Manufacturers:
- Description: Air showers with three doors, usually one for entry, one for exit, and an additional door for another purpose such as an emergency exit or an alternate path.
- Use Case: Provides flexibility in the layout and flow of personnel, useful in complex cleanroom setups.
- Design Features: The three-door configuration allows for more versatile traffic management and can help in maintaining unidirectional flow to reduce contamination risks.
Roller Door Air Shower Manufacturers:
- Description: Equipped with roller doors that roll up and down rather than swinging open.
- Use Case: Ideal for environments where space is limited or where there is a need for faster opening and closing of doors to streamline the decontamination process.
- Design Features: Roller doors provide efficient sealing and can be automated for improved ease of use. They are also useful for facilitating the entry and exit of carts or equipment.
Sliding Door Air Shower Manufacturers:
- Description: These air showers have sliding doors that move horizontally to open and close.
- Use Case: Suitable for areas with spatial constraints or where traditional hinged doors might interfere with other operations.
- Design Features: Sliding doors can be automated and provide a sleek, efficient mechanism for maintaining a clean environment. They are also helpful in high-traffic areas for quick and easy access.
Standard Air Showers: Designed for general use, these air showers feature high-velocity nozzles that blow air to remove contaminants from personnel or materials. They are typically compact and efficient for routine cleanroom or industrial applications.
Pass-Through Air Showers: These units allow items or personnel to pass through the air shower, ensuring thorough decontamination from both sides. They are ideal for applications where both entry and exit need to be sanitized.
Custom Air Showers: Tailored to specific requirements, custom air showers are designed based on unique needs such as size, airflow patterns, and additional features. They are suitable for specialized industries or environments.
Modular Air Showers: These are flexible and can be assembled in various configurations to fit different spaces or requirements. Modular air showers are often used in environments where adaptability is needed.
In-Feed and Out-Feed Air Showers: Designed for processes requiring decontamination at both entry and exit points, these systems ensure that personnel or materials are sanitized both when entering and leaving a cleanroom or controlled area.
Vertical and Horizontal Air Showers: Vertical air showers blow air from top to bottom, while horizontal air showers direct airflow from the sides. The choice between vertical and horizontal depends on the layout and specific needs of the cleanroom or facility.
Heavy-Duty Air Showers: Built to withstand harsh conditions, these air showers are used in environments with high contamination risks or where durability is a critical factor. They are constructed with robust materials and advanced features to handle demanding applications.

Each type of air shower is designed to meet specific operational needs, ensuring that personnel and equipment are properly decontaminated before entering controlled environments. The choice of air shower depends on factors such as the volume of traffic, spatial constraints, and specific cleanroom requirements.

Cronax is known for India’s best cleanroom air showers manufacturer and distributor. For your requirements kindly connect with us.

Cronax Industries: India’s Largest Air Shower Original Equipment Manufacturer (OEM)

The Key Benefits of Air Showers

Air showers offer several key benefits, especially in environments where maintaining cleanliness and reducing contamination is critical. Here are the primary advantages of using air showers:

1. Enhanced Contamination Control:

Particle Removal: Air showers effectively remove dust, dirt, and other particulate matter from personnel and equipment, significantly reducing the risk of contaminating cleanroom environments.
HEPA Filtration: The high-efficiency particulate air (HEPA) filters used in air showers capture 99.97% of particles as small as 0.3 microns, ensuring that only clean air is recirculated.

2. Improved Cleanroom Performance:

Maintaining Cleanliness Standards: By preventing contaminants from entering cleanrooms, air showers help maintain the strict cleanliness standards required in industries such as pharmaceuticals, biotechnology, and semiconductor manufacturing.
Air Quality Preservation: Continuous removal of contaminants helps preserve the high air quality within cleanrooms, essential for sensitive processes and products.

3. Increased Product Quality and Safety:

Reduced Contamination Risk: Lower contamination levels lead to higher product quality and safety, minimizing defects and ensuring compliance with industry regulations.
Consistency and Reliability: Air showers contribute to consistent production conditions, reducing variability and enhancing the reliability of manufacturing processes.

4. Cost-Effectiveness:

Minimized Cleanroom Maintenance: By controlling contaminants at the entry point, air showers reduce the frequency and intensity of cleanroom maintenance and cleaning activities, leading to cost savings.
Longevity of Equipment: Reduced contamination can extend the lifespan of sensitive equipment and tools used in cleanrooms, lowering replacement and repair costs.

5. Operational Efficiency:

Quick and Effective: Air shower cycles typically last only 20 to 60 seconds, providing a quick and effective method for decontaminating personnel and equipment without significant delays in workflow.
Automated Operation: Modern air showers are equipped with sensors and control systems that automate the decontamination process, enhancing operational efficiency and ease of use.

6. Employee Safety and Comfort:

Health Protection: By reducing the spread of contaminants, air showers help protect the health of employees working in cleanrooms, particularly in industries dealing with hazardous substances.
Ease of Use: Designed for user comfort, air showers provide an intuitive and user-friendly experience, ensuring compliance with decontamination protocols.

7. Regulatory Compliance:

Meeting Standards: Air showers help facilities comply with stringent industry standards and regulations regarding cleanliness and contamination control, such as ISO standards for cleanrooms.
Audit Readiness: Effective contamination control measures, including air showers, ensure that facilities are always ready for inspections and audits, reducing the risk of non-compliance penalties.

In summary, air showers play a vital role in maintaining the cleanliness, safety, and efficiency of cleanroom environments. They provide a robust solution for controlling contaminants, enhancing product quality, and ensuring regulatory compliance, all while contributing to cost savings and operational efficiency.

Cronax Industries: India’s Largest Air Shower Original Equipment Manufacturer (OEM)

Applications of an Air Shower

1. Pharmaceuticals and Biotechnology:

Cleanroom Entry: Air showers are used to decontaminate personnel and equipment before they enter cleanrooms where pharmaceuticals and biotechnological products are manufactured. Air Showers are highly used in Pharmaceutical Industry.
Product Safety: Ensuring that no contaminants enter the production area is crucial for maintaining product safety and compliance with regulatory standards. Air shower in pharmaceutical industry plays a critical role in maintaining sterile environments by decontaminating personnel and equipment.

2. Semiconductor and Electronics Manufacturing:

Microchip Production: In semiconductor fabrication, even the smallest particles can cause defects in microchips. Air showers help to minimize the introduction of contaminants.
Precision Manufacturing: Maintaining a clean environment is essential for the production of high-precision electronic components.

3. Food and Beverage Industry:

Hygiene Control: Air showers help prevent contamination in food processing areas, ensuring that products meet health and safety standards.
Compliance: They assist in complying with stringent hygiene regulations and maintaining high levels of cleanliness.

4. Aerospace and Defense:

Component Assembly: Air showers are used in the assembly of sensitive aerospace and defense components, where contamination control is vital for product integrity and performance.
Quality Assurance: Ensuring a contaminant-free environment is critical for the reliability and safety of aerospace and defense products.

5. Healthcare and Medical Device Manufacturing:

Sterile Environments: Air showers help maintain sterile environments in the production of medical devices, ensuring that products are free from contaminants.
Hospital Cleanrooms: Used in hospital cleanrooms to maintain a sterile environment for critical procedures and manufacturing of medical supplies.

6. Laboratories and Research Facilities:

Biosafety: Air showers are used in biosafety laboratories to prevent the spread of pathogens and maintain a contaminant-free environment for research.
Chemical Labs: They help control contamination in chemical laboratories, ensuring the integrity of experiments and research outcomes.

7. Cosmetics and Personal Care Products:

Product Integrity: In the cosmetics industry, air showers help maintain clean environments for the production of personal care products, ensuring product quality and safety.
Regulatory Compliance: They assist in meeting industry regulations and standards for cleanliness and hygiene.

8. Automotive Industry:

Paint and Coating Applications: Air showers are used in automotive paint shops to prevent dust and other contaminants from affecting the quality of paint and coating applications.
Clean Assembly Areas: They help maintain clean environments for the assembly of critical automotive components.

9. Optics and Lens Manufacturing:

Precision Manufacturing: Air showers are essential in the manufacturing of optical components and lenses, where even minor contaminants can affect product quality.
Cleanroom Maintenance: Ensuring a contaminant-free environment is critical for the production of high-quality optical products.

10. Printing and Packaging:

Clean Production: Air showers help maintain clean production environments in the printing and packaging industry, ensuring high-quality output.
Dust Control: They prevent dust and other particles from affecting the printing and packaging processes.

Cronax Industries: India's Largest Air Shower Original Equipment Manufacturer (OEM)

Cronax Air Showers,featuring HEPA filtration, adjustable air velocity, customizable sizes, with a 3-year warranty.

1. What is an air shower?

An air shower is an enclosed chamber that uses high-velocity, HEPA-filtered air jets to remove dust, particles, and other contaminants from personnel or equipment before they enter a cleanroom or controlled environment.

2. How does an air shower work?

An air shower works by directing high-velocity air jets at the person or object entering the chamber. These air jets dislodge and blow off contaminants, which are then captured by the chamber’s filtration system. The air is recirculated through HEPA filters to ensure only clean air is used.

3. Why do I need an air shower? Air showers are essential for maintaining contamination control in cleanrooms and other controlled environments. They help prevent contaminants from entering critical areas, thereby ensuring product quality, safety, and compliance with regulatory standards.

4. Where are air showers typically used?

Air showers are commonly used in industries such as pharmaceuticals, biotechnology, semiconductor manufacturing, food processing, aerospace, defense, healthcare, laboratories, and more. Industrial air showers ensure contamination control by decontaminating personnel and equipment entering sensitive environments like manufacturing facilities.

5. How much space is required to install an air shower?

The space required depends on the size and design of the air shower. Air showers come in various sizes, so it’s important to measure the available space and consult with the manufacturer to determine the appropriate model for your needs.

6. How long does an air shower cycle take?

The duration of an air shower cycle is typically adjustable, ranging from 15 to 60 seconds. The exact time can be set based on the specific requirements of your application.

7. Can the air shower be customized to fit our needs?

Yes, air showers can be customized in terms of size, material, and features to meet the specific requirements of your facility and application.

8. What kind of maintenance is required for an air shower tunnel?

Regular maintenance includes cleaning or replacing pre-filters and HEPA filters, checking the operation of air jets, and ensuring that the control systems and door interlocks are functioning correctly. It’s recommended to follow the manufacturer’s maintenance guidelines.

9. How noisy is an air shower tunnel?

The noise level of an air shower is generally below 70 dB(A), which is comparable to the sound of a normal conversation.

10. What power supply is needed for an air shower?

Air showers typically require a power supply of 220-240V, 50/60 Hz, single-phase or three-phase, depending on the model.

11. What safety features are included in an air shower?

Safety features of air showers include interlocking doors to prevent both doors from being open simultaneously, emergency stop buttons, visual and audible alarms for system faults, and emergency interlock release mechanisms.

12. Are there different types of air showers?

Air showers come in various configurations, including single-person, multiple-person, tunnel, and equipment-specific designs, to suit different applications and facility layouts.

13. What is the cost of an air shower unit?

The cost of an air shower unit varies based on the size, features, and customization options. It’s best to request a quote from the manufacturer based on your specific needs.

14. How can I determine the right air shower for my facility?

To determine the right air shower, consider factors such as the size of the area, the number of personnel or amount of equipment needing decontamination, and specific cleanliness standards. Consulting with a manufacturer or cleanroom expert can help you choose the best option.

15. Top Air Shower Manufacturers in India?

There are several air shower manufacturers around the world who provide customized solutions to meet specific industry needs. Cronax Industires is one of the best air shower manufacturers in India offering a range of products tailored to local requirements and compliance standards.

16. What factors affect the air shower clean room price?

The price of an air shower for a clean room can vary based on several factors, including the size and configuration of the unit, the type of filtration system used (such as HEPA or ULPA filters), additional features like interlocking doors or programmable controls, and the materials used in construction (stainless steel, powder-coated steel, etc.). Customization options, installation costs, and the manufacturer’s brand and reputation also play a significant role in determining the overall cost.

17. Air Shower Price at Cronax Industries?

At Cronax Industries, air shower prices are determined based on several factors, particularly the customization of the product to meet specific customer requirements. Customization options such as size, material, filtration system (HEPA or ULPA), additional features (such as interlocking doors or programmable controls), and installation requirements all influence the final pricing. Buy air shower today with Cronax Industries.

18. What is a Pass Box air shower?

A pass box air shower typically refers to a specialized unit that combines the features of both a pass box and an air shower. It serves as a transfer chamber where materials or items can be passed between two environments (such as a clean room and an external area) while decontaminating through an air shower process.

19. How can I choose the best air shower manufacturers in India?

To choose the best air shower manufacturers in India, consider factors such as their industry experience, product quality, customization capabilities, and customer reviews. Reputable manufacturers, such as Cronax Industries, should offer comprehensive solutions and strong after-sales support.

20. What types of air showers do manufacturers in India offer?

Air shower manufacturers in India offer various types of air showers, including standard, pass-through, custom, and modular models. Companies like Cronax Industries provide a range of options to suit different industrial and cleanroom requirements.

21. What factors influence the air shower price in India?

The air shower price in India is influenced by several factors including the type and size of the air shower, customization requirements, and additional features like advanced filtration systems or energy-efficient components. The cost can also vary based on the manufacturer and the level of support and service provided. For accurate pricing, it’s best to contact manufacturers like Cronax Industries and provide details about your specific needs and preferences.

22. What are the benefits of choosing a stainless steel air shower?

Stainless steel air showers offer several advantages, including superior durability, resistance to corrosion, and ease of maintenance. The stainless steel construction ensures longevity even in harsh environments and provides a smooth, hygienic surface that’s easy to clean. Additionally, stainless steel air showers are often preferred for their aesthetic appeal and ability to meet strict cleanliness standards in industries such as pharmaceuticals and food processing.