Air Shower Manufacturers in Mumbai
Best Air Shower Manufacturers in Mumbai
As leading air shower manufacturers in Mumbai, Cronax Industries, specializes in designing and manufacturing state-of-the-art air showers tailored for industrial and commercial use in Mumbai.
Our air showers are engineered to enhance cleanliness and maintain stringent hygiene standards by effectively removing dust and contaminants from personnel before they enter controlled environments.
With advanced filtration systems and robust construction, our air showers provide superior performance and reliability.
Whether you need a solution for a pharmaceutical plant, electronics facility, or any other cleanroom environment, Cronax Industries delivers cutting-edge products that ensure optimal cleanliness and operational efficiency. Trust us to meet your air shower needs with the highest standards of quality and innovation.
What Is An Air Shower?
Air showers are specialized enclosed chambers typically used in cleanroom environments or controlled environments. They serve as a critical contamination control measure, preventing particles from entering a clean area. Here’s a brief overview:
Air showers use high-velocity, HEPA-filtered air jets to remove dust, particles, and other contaminants from personnel or equipment before they enter a cleanroom.
These chambers are usually designed with interlocking doors to ensure that both doors are not open at the same time, maintaining the cleanroom’s integrity.
When a person or object enters the air shower, the doors lock, and a series of air jets are activated. The high-speed air jets dislodge and blow off contaminants, which are then captured by the air shower’s filtration system.
Commonly used in industries such as pharmaceuticals, biotechnology, semiconductor manufacturing, and food processing, where maintaining a contaminant-free environment is critical.
Importance of Air Showers in Cleanrooms
Air showers are critical in maintaining the integrity of cleanrooms by ensuring that contaminants are minimized. An air shower system clean room setup ensures that the highest levels of cleanliness are maintained, which is crucial for industries such as pharmaceuticals, biotechnology, and semiconductor manufacturing.
The Working of an Air Shower
The working of an air shower involves several steps to effectively remove contaminants from personnel or equipment before they enter a cleanroom or controlled environment. Here’s a detailed explanation of how an air shower chamber works:
1. Entry and Activation:
- Access: The person or object enters the air shower through an entry door, which is usually interlocked with the exit door to prevent both from being open simultaneously.
- Detection: Sensors detect the presence of the person or object, automatically activating the air shower cycle.
2. High-Velocity Air Jets:
- Air Jets Activation: High-velocity jets of HEPA-filtered air are directed at the person or object from multiple nozzles positioned inside the chamber.
- Airflow: The air jets create a turbulent flow that dislodges and blows off particulate matter, dust, and other contaminants from the surfaces.
3. Contaminant Removal:
- Filtration System: The dislodged contaminants are captured by the air shower’s filtration system. The air is recirculated through HEPA (High-Efficiency Particulate Air) filters that remove 99.97% of particles as small as 0.3 microns.
- Air Circulation: Clean, filtered air is continuously circulated within the chamber to maintain an effective cleaning process.
4. Cycle Completion:
- Cycle Duration: The air shower cycle typically lasts between 20 to 60 seconds, depending on the design and requirements of the cleanroom.
- Deactivation: Once the cycle is complete, the air jets stop, and the exit door unlocks.
5. Exit and Access to Cleanroom:
- Exiting: The person or object exits the air shower booth through the exit door, now free of contaminants.
- Entry to Cleanroom: They can now enter the cleanroom or controlled environment with significantly reduced risk of introducing contaminants.
Key Components of an Air Shower:
- Interlocking Doors: Prevent both entry and exit doors from being open at the same time to maintain cleanroom integrity.
- HEPA Filters: Capture and remove particulate contaminants from the air.
- High-Velocity Air Nozzles: Direct jets of clean air to dislodge contaminants.
- Control System: Manages the operation of the air shower, including timing, air jet activation, and door interlocking.
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Cronax – Mumbai’s Largest Air Showers Original Equipment Manufacturer (OEM)
1. Construction and Design:
- Material: Stainless steel (304/316), powder-coated steel, or other durable materials.
- Dimensions:
- External: (customizable based on requirements)
- Internal: (customizable based on requirements)
- Doors:
- Type: Interlocking, manual, or automatic sliding/swing doors.
- Material: Stainless steel, tempered glass.
- Operation: Pneumatic or electric control.
2. Airflow and Filtration:
- Air Velocity: 20-25 m/s (meters per second) at nozzle exit.
- Airflow Volume:
- Supply: 1000-2000 CFM (cubic feet per minute) depending on size and model.
- Exhaust: Matching supply volume to ensure balanced pressure.
- Filtration:
- Pre-filters: G4 (EN779) or MERV 10-13.
- HEPA filters: H13/H14 (EN1822) or equivalent, with 99.97% efficiency at 0.3 microns.
3. Air Shower Room Cycle:
- Cycle Time: Adjustable, typically 15-60 seconds.
- Air Jets:
- Number: 10-30 adjustable nozzles (varies based on model and size).
- Configuration: Multi-directional, strategically placed for optimal coverage.
- Noise Level: Below 70 dB(A).
4. Control System:
- User Interface: Touchscreen control panel or PLC-based system.
- Control Features:
- Cycle start/stop.
- Adjustable cycle time.
- Door interlock status.
- Filter status indicators.
- Interlock System: Ensures one door remains closed while the other is open to maintain cleanroom integrity.
5. Electrical and Power:
- Power Supply: 220-240V, 50/60 Hz, single-phase or three-phase.
- Power Consumption: 1-2 kW (varies based on model and features).
- Emergency Stop: Accessible emergency stop button.
6. Safety Features:
- Emergency Interlock Release: Allows manual override of door interlock in case of emergency.
- Alarm System: Visual and audible alarms for system faults, door status, and emergency conditions.
- Door Sensors: Proximity or magnetic sensors to detect door status.
7. Compliance and Standards:
- Cleanroom Standards: ISO 14644-1, ISO 14698.
- Electrical Safety: CE, UL, or equivalent certifications.
- Air Quality Standards: Compliance with industry-specific air cleanliness standards.
8. Optional Features:
- UV-C Sterilization: For additional microbial decontamination.
- Ionization System: For enhanced particle removal.
- Custom Size and Design: Tailored to specific application needs.
- Remote Monitoring and Control: Integration with building management systems (BMS).
Cronax Industries: Mumbai’s Largest Air Shower Original Equipment Manufacturer (OEM)
Cronax Industries: Mumbai’s Largest Air Shower Original Equipment Manufacturer (OEM)
Applications of an air shower
1. Pharmaceuticals and Biotechnology:
- Cleanroom Entry: Air showers are used to decontaminate personnel and equipment before they enter cleanrooms where pharmaceuticals and biotechnological products are manufactured. Air Showers are highly used in Pharmaceutical Industry.
- Product Safety: Ensuring that no contaminants enter the production area is crucial for maintaining product safety and compliance with regulatory standards. Air shower in pharmaceutical industry plays a critical role in maintaining sterile environments by decontaminating personnel and equipment.
2. Semiconductor and Electronics Manufacturing:
- Microchip Production: In semiconductor fabrication, even the smallest particles can cause defects in microchips. Air showers help to minimize the introduction of contaminants.
- Precision Manufacturing: Maintaining a clean environment is essential for the production of high-precision electronic components.
3. Food and Beverage Industry:
- Hygiene Control: Air showers help prevent contamination in food processing areas, ensuring that products meet health and safety standards.
- Compliance: They assist in complying with stringent hygiene regulations and maintaining high levels of cleanliness.
4. Aerospace and Defense:
- Component Assembly: Air showers are used in the assembly of sensitive aerospace and defense components, where contamination control is vital for product integrity and performance.
- Quality Assurance: Ensuring a contaminant-free environment is critical for the reliability and safety of aerospace and defense products.
5. Healthcare and Medical Device Manufacturing:
- Sterile Environments: Air showers help maintain sterile environments in the production of medical devices, ensuring that products are free from contaminants.
- Hospital Cleanrooms: Used in hospital cleanrooms to maintain a sterile environment for critical procedures and manufacturing of medical supplies.
6. Laboratories and Research Facilities:
- Biosafety: Air showers are used in biosafety laboratories to prevent the spread of pathogens and maintain a contaminant-free environment for research.
- Chemical Labs: They help control contamination in chemical laboratories, ensuring the integrity of experiments and research outcomes.
7. Cosmetics and Personal Care Products:
- Product Integrity: In the cosmetics industry, air showers help maintain clean environments for the production of personal care products, ensuring product quality and safety.
- Regulatory Compliance: They assist in meeting industry regulations and standards for cleanliness and hygiene.
8. Automotive Industry:
- Paint and Coating Applications: Air showers are used in automotive paint shops to prevent dust and other contaminants from affecting the quality of paint and coating applications.
- Clean Assembly Areas: They help maintain clean environments for the assembly of critical automotive components.
9. Optics and Lens Manufacturing:
- Precision Manufacturing: Air showers are essential in the manufacturing of optical components and lenses, where even minor contaminants can affect product quality.
- Cleanroom Maintenance: Ensuring a contaminant-free environment is critical for the production of high-quality optical products.
10. Printing and Packaging:
- Clean Production: Air showers help maintain clean production environments in the printing and packaging industry, ensuring high-quality output.
- Dust Control: They prevent dust and other particles from affecting the printing and packaging processes.
Cronax Industries: Mumbai's Largest Air Shower Original Equipment Manufacturer (OEM)
Cronax Air Showers,featuring HEPA filtration, adjustable air velocity, customizable sizes, with a 3-year warranty.
1. What is an air shower?
An air shower is an enclosed chamber that uses high-velocity, HEPA-filtered air jets to remove dust, particles, and other contaminants from personnel or equipment before they enter a cleanroom or controlled environment.
2. How does an air shower work?
An air shower works by directing high-velocity air jets at the person or object entering the chamber. These air jets dislodge and blow off contaminants, which are then captured by the chamber’s filtration system. The air is recirculated through HEPA filters to ensure only clean air is used.
3. Why do I need an air shower? Air showers are essential for maintaining contamination control in cleanrooms and other controlled environments. They help prevent contaminants from entering critical areas, thereby ensuring product quality, safety, and compliance with regulatory standards.
4. Where are air showers typically used?
Air showers are commonly used in industries such as pharmaceuticals, biotechnology, semiconductor manufacturing, food processing, aerospace, defense, healthcare, laboratories, and more. Industrial air showers ensure contamination control by decontaminating personnel and equipment entering sensitive environments like manufacturing facilities.
5. How much space is required to install an air shower?
The space required depends on the size and design of the air shower. Air showers come in various sizes, so it’s important to measure the available space and consult with the manufacturer to determine the appropriate model for your needs.
6. How long does an air shower cycle take?
The duration of an air shower cycle is typically adjustable, ranging from 15 to 60 seconds. The exact time can be set based on the specific requirements of your application.
7. Can the air shower be customized to fit our needs?
Yes, air showers can be customized in terms of size, material, and features to meet the specific requirements of your facility and application.
8. What kind of maintenance is required for an air shower?
Regular maintenance includes cleaning or replacing pre-filters and HEPA filters, checking the operation of air jets, and ensuring that the control systems and door interlocks are functioning correctly. It’s recommended to follow the manufacturer’s maintenance guidelines.
9. How noisy is an air shower?
The noise level of an air shower is generally below 70 dB(A), which is comparable to the sound of a normal conversation.
10. What power supply is needed for an air shower?
Air showers typically require a power supply of 220-240V, 50/60 Hz, single-phase or three-phase, depending on the model.
11. What safety features are included in an air shower?
Safety features of air showers include interlocking doors to prevent both doors from being open simultaneously, emergency stop buttons, visual and audible alarms for system faults, and emergency interlock release mechanisms.
12. Are there different types of air showers?
Air showers come in various configurations, including single-person, multiple-person, tunnel, and equipment-specific designs, to suit different applications and facility layouts.
13. What is the cost of an air shower?
The cost of an air shower varies based on the size, features, and customization options. It’s best to request a quote from the manufacturer based on your specific needs.
14. How can I determine the right air shower for my facility?
To determine the right air shower, consider factors such as the size of the area, the number of personnel or amount of equipment needing decontamination, and specific cleanliness standards. Consulting with a manufacturer or cleanroom expert can help you choose the best option.
15. Top Air Shower Manufacturers in Mumbai?
There are several air shower manufacturers around the world who provide customized solutions to meet specific industry needs. Cronax Industires is one of the best air shower manufacturers in Mumbai offering a range of products tailored to local requirements and compliance standards.
16. What factors affect the air shower clean room price?
The price of an air shower for a clean room can vary based on several factors, including the size and configuration of the unit, the type of filtration system used (such as HEPA or ULPA filters), additional features like interlocking doors or programmable controls, and the materials used in construction (stainless steel, powder-coated steel, etc.). Customization options, installation costs, and the manufacturer’s brand and reputation also play a significant role in determining the overall cost.
17. Air Shower Price at Cronax Industries?
At Cronax Industries, air shower prices are determined based on several factors, particularly the customization of the product to meet specific customer requirements. Customization options such as size, material, filtration system (HEPA or ULPA), additional features (such as interlocking doors or programmable controls), and installation requirements all influence the final pricing. Buy air shower today with Cronax Industries.
18. What is a Pass Box air shower?
A pass box air shower typically refers to a specialized unit that combines the features of both a pass box and an air shower. It serves as a transfer chamber where materials or items can be passed between two environments (such as a clean room and an external area) while decontaminating through an air shower process.
19. Why are air showers important for industries in Mumbai?
In Mumbai’s humid and high-traffic environment, air showers are crucial for maintaining cleanliness and hygiene in industries like pharmaceuticals, electronics, and food processing. They help reduce contamination, improve operational efficiency, and ensure compliance with stringent industry standards.
20. Are air showers suitable for high-traffic areas in Mumbai?
Yes, air showers are designed to handle high traffic and frequent use, making them ideal for industries and facilities with high personnel movement, such as manufacturing plants and research labs.
21. What are the advantages of installing an air shower in Mumbai?
Installing an air shower in Mumbai offers several advantages, including enhanced cleanliness, reduced maintenance costs, improved hygiene standards, and increased operational efficiency. It is particularly beneficial in high-traffic environments.
22. Why is a clean room air shower important for businesses in Mumbai?
In Mumbai’s humid and high-traffic environment, a clean room air shower is essential for maintaining stringent cleanliness and hygiene standards. It helps ensure that cleanrooms remain free from contaminants, which is critical for industries such as pharmaceuticals, electronics, and food processing.
For a comprehensive understanding of our Air Shower's technical specifications, please download our catalogue.
Air Shower Models in Mumbai
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